For most common surface damages, the CONTUBE repair plugs provide a quick, reliable, and cost-effective solution. Upon completion of the repair, the formlining or formwork element can be immediately returned to concrete pouring operations. We offer matching round and elongated repair plugs, which can be cut to various dimensions to suit different series and material types of plastic boards. Furthermore, we provide more diversified customization options based on specific formwork systems or client requirements.
Repair Plug for DURE™ Board
Professional Repair, Restored Like New – The Key to Unlimited Formwork Reusability
Product Positioning
DURE™ Repair Plug is a high-performance, standardized repair solution developed specifically for surface damage on DURE™ boards. Through a simple process, it quickly repairs nail holes, drill holes, and localized damage on the formwork board surface, restoring its integrity and sealing performance. It is an essential consumable for ensuring high-quality "fair-face" concrete finishes, maximizing DURE™ board service life, and reducing overall construction costs.
 |  |  |
| Φ60.2mm Plug | Φ40.2mm Plug | 100/150/200 x Φ30.2mm Stick |
Why Choose DURE™ Repair Plug?
Conventional repair methods often deliver poor adhesion and are prone to failure. Our repair plug provides the ultimate solution:
Perfectly Flush, Fair-Face Finish
Ultra-thin edge design, paired with a dedicated hole cutter, ensures seamless alignment with the formwork surface after installation. This guarantees a smooth, even concrete surface after demolding, eliminating the need for secondary plastering and its associated costs.Superior Sealing, No Grout Leakage
Made from slightly elastic polymer material, the plug fits tightly into the hole upon insertion, creating an effective physical seal that prevents cement grout leakage and ensures casting quality.Durable & Reusable
High-hardness material (Shore 75D-80D) withstands intense vibration without detachment or deformation. It matches the service life of the formwork and can be reused over multiple cycles.Chemically Inert, Easy Demolding
100% waterproof, acid/alkali-resistant, and corrosion-resistant. Its non-stick surface prevents concrete adhesion, making demolding quick and formwork cleaning simpler.Cost-Effective, Value-Adding
Quick installation (with dedicated drill bits) allows for easy one-person operation. Significantly improves the refurbishment rate of used DURE™ board, drastically reducing per-use costs and delivering a high return on investment.
 |
Technical Specifications
| Item | Specification / Description |
|---|---|
| Material | Industrial-grade high-density polyvinyl chloride (PVC) |
| Common Sizes | Diameter: 40mm / 60mm (custom sizes available) |
| Thickness | 3mm (precisely matches mainstream formwork thickness) |
| Color | Standard white (customizable to match formwork color) |
| Hardness | Shore Hardness 75D-80D (balanced rigidity, toughness, and impact resistance) |
| Properties | Waterproof, corrosion-resistant, acid/alkali-resistant, UV/aging-resistant, mold-proof |
Key Application Scenarios
Nail Hole Repair: Effectively seals through-holes left by rivets, connectors, and fasteners during construction.
Surface Damage Repair: Repairs shovel marks, scratches, and localized wear on the formwork surface.
DURE™ Board Refurbishment: Large-scale renewal of used boards, restoring their usability and extending service life.
Custom Solutions: Suitable for major formwork systems in residential, civil construction, and special engineering projects.
DURE™ Repair Welding Rod
In the use of DURE™ board, severe scratches often lead to panel scrapping. Our DURE™ Repair Welding Rod is made from modified polyvinyl chloride material identical in composition to mainstream panels. When applied using a heat gun welding process, it achieves a bond strength comparable to that of the original material.
 |
Why Choose DURE™ Repair Welding Rod?
Thermal Fusion, Truly Seamless
Unlike simple adhesive filling, our welding rod achieves molecular-level fusion with the substrate through thermal welding. The repaired area is not only flush and smooth but also exhibits excellent tensile strength, ensuring it remains intact under vibration or pressure.Precise Matching, Visually Invisible
We offer multiple profiles (round, triangular, twin-rod) and various colors (classic gray, white, custom colors) to ensure the repaired area closely matches the panel color, meeting high standards of visual quality.Excellent Workability
DURE™ Repair Welding Rod offers superior flow characteristics and a moderate melting point. After cooling, it achieves high hardness and good toughness, allowing for easy cutting, grinding, and polishing to achieve a perfectly flush and smooth surface.Corrosion & Weather Resistance
Inheriting the superior properties of PVC material, it is resistant to acids, alkalis, moisture, and UV radiation. Fully capable of withstanding harsh environments like construction sites, ensuring long-term stability of the repaired areas.
Application Scenarios
Deep Scratch Repair: Fills deep grooves caused by mechanical dragging or hard object scratches.
Crack Reinforcement: Prevents further propagation of panel cracks, extending service life.
Panel Seaming & Sealing: Used for welding between two DURE™ Boards, achieving 100% waterproof and leak-proof joints.